Rail Shoulder, Casting Shoulder and Weld-on Shoulder

Still deciding? Get samples of $ !
Request Sample

Product Description

Basic Information

Model NO.
BS EN 1563
Type
Shoulder
Materials
Qt500
Transport Package
Pallet
Specification
Railway Standard
Origin
China
HS Code
730240
Capacity
500,000 Pieces/Year

Product Description

A rail shoulder is a pre-inserted item in concrete sleepers, available in both single stem and twin stem types. It is used to securely fix elastic rail clips, particularly e-clips, within the fastening system.

Our production capabilities cover two primary types of rail shoulders: Cast-in Shoulders and Weld-on Shoulders.

Casting Rail Shoulders

Cast-in shoulders are manufactured using iron casting processes. These are pre-embedded directly into concrete sleepers and work in conjunction with elastic clips to fasten the rail securely.

Available materials include M.C.I. (malleable iron) and S.G.C.I. (spheroid graphite iron). Other technical grades available: QT600-3, QT700-2, ZG25, ZG35, and ZG45.

Compliance Standards: GB/T 1348-1988, NF EN 1563, ISO1038, DIN 1693, JIS G5502, KS D 4302, GOST 7293, and BS EN 1563.

Weld-on Shoulder

Weld-on shoulders are produced through hot forging. These are ideal for applications where standard sleepers cannot be easily utilized. They are welded onto flat steel base plates, allowing for the fabrication of rail retaining units on both steel ties and base plates, typically following AREMA standards.

These are compatible with Pandrol style clips ranging from 30lbs to 113lbs.

Special Rail Shoulder

Specialized shoulders are also available via hot forging, designed for use with rail clip bolts and specific fastening clips using low or mid-carbon steel materials.

Rail Shoulder Type A Rail Shoulder Type B

Components & Spare Parts Overview

Freight wagons require high-quality spare parts during long-term operation. As a specialist supplier, we provide a comprehensive range of components for freight wagons globally.

Wagon Spare Parts 1 Wagon Spare Parts 2
Freight Wagon Composition
Module Parts
BogieSide Frame
Bolster
Center Plate
Wedge
Adapter
Stopper Key
Wearing Plate
Fastener
Air Brake SystemPneumatic Components
Draft Gear SystemCoupler
Knuckle
Yoke
Draft Gear
Draft Key
Striker
Control Rod

Technical Specification: Wheel Sets

The wheel set is a critical component of the Railway Bogie. Each set consists of two wheels, one axle, and two bearings. Depending on the application, additional parts like gears, brake discs, and axle boxes may be integrated.

Applications include wagons, locomotives, and passenger cars. Wheels can be supplied as either cast or forged, with axle and bearing configurations customized to specific performance requirements.

Relative Standards
  • TB/T 1718: Railway vehicle wheelset installation requirements
  • UIC 813: Technical specification for tractive and trailing stock
  • BS 5892-6: Specification for traction and trailing stock materials
  • EN 13260: Railway applications product requirements
  • JIS E4504: Quality requirements for railway rolling stock
Wheel Set Technical 1 Wheel Set Technical 2

Global Railway Solutions

Facility 1 Facility 2
  • Established in 2019, focused on supplying and designing components, passenger carriages, and freight wagons.
  • Technical engineering team with extensive global experience in the Railway Industry.
  • Goal-oriented project management, maintenance, and system integration.
  • Large inventory of products from leading manufacturers in China.
  • Committed to global shipping efficiency and time-sensitive deliveries.
Service Flow Quality Control Product Footer

Frequently Asked Questions

What are the main types of rail shoulders available?
We provide two main types: Cast-in shoulders (embedded in concrete sleepers) and Weld-on shoulders (welded to steel base plates).
What materials are used for casting rail shoulders?
They are primarily made from Malleable Iron (M.C.I.) or Spheroid Graphite Iron (S.G.C.I.), with grades such as QT500, QT600, and QT700 available.
Do your products comply with international standards?
Yes, our products meet several international standards including BS EN 1563, DIN 1693, JIS G5502, and UIC specifications.
What is the application range for weld-on shoulders?
Weld-on shoulders are typically used with Pandrol style clips for rail weights ranging from 30lbs to 113lbs.
Can you provide spare parts for freight wagon bogies?
Yes, we supply a wide range of bogie parts including side frames, bolsters, center plates, wedges, and adapters.
What components make up a standard railway wheel set?
A standard wheel set includes two wheels, one axle, and two bearings, with optional gears or brake discs depending on the vehicle type.

Related Products